GENERAL INFORMATION
PLEASE READ CAREFULLY BEFORE WORKING WITH BEBOND
Disclaimer The following recommendations and product data are based on information that we consider to be accurate and reliable. However, since there are many factors beyond our control (skill, judgment, equipment, tools), the suggestions contained in this document are provided without guarantee. We recommend that you determine the suitability of both the material and recommendations before adopting them as your own. General handling Pallets need to be handled carefully during transport and unloading. Especially for the handling of large formats the individual panels should only be lifted off the pallet by two people holding all four corners. Although panels are shipped with protective masking, lift one panel completely off the next panel to avoid scratches. Do not slide or drag one panel across another. We recommend carrying the panels vertically with two people to prevent warping, and wearing gloves to avoid staining and scratching. Storage Full pallets of beBond are packaged in wooden crates and may be stacked up to 3 pallets high. Do not stack materials on or in contact with beBond to avoid staining, denting, or scratching. Storage temperatures should not exceed 120ºF. Avoid storing for longer than 6 months. Protect beBond pallets against rain, wetness, spray water, and condensation (e.g. when transporting cold panels to warmer rooms) at any time while storing. For short term storage between two processing steps, we recommend underlying the sheets with polystyrene or foam wedges. Batch identity We strongly recommend using material of the same production batch to reach an ideal result with a uniform color shade. Protective film Protective film on both sides protects the lacquered beBond surfaces against damages that can occur during transportation, storage, processing or installation. We recommend removing the protective film from the sheets as soon as possible after installation in order to avoid residues of glue sticking to the surface due to radiation and outdoor exposure. The protective films and the panel surfaces may not be marked using ink (marker), adhesive tapes or stickers, as the lacquered surfaces could be damaged by solvents or plasticizers. Surface preparation beBond protective, peelable mask does not leave a residue which reduces cleaning time and eliminates the risk of interference with printing. Clean panels with a soft, color-free, lint-free cloth moistened with 99% Isopropyl alcohol prior to applying any graphics or direct printing. Wipe the panel in a single direct motion, which prevents particles, smudges and fingerprints from interfering with the print. Do not clean hot surfaces greater than 104ºF as the quick drying process may cause blemishes. Installation To avoid possible reflection differences (for metallic colors) we recommended installing the panels in the same direction as marked on the protective film. Expansion of b eBond sheets As beB ond is used at temperatures between -5 8ºF and + 176ºF, it is subject to thermal expansion or shrinking which should be considered when choosing the fixing system, fasteners and sealing.
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SURFACE TREATMENT
Digital Printing • beBond Printable incorporates a print optimized surface for industry leading ink adhesion. • Refer to the printer specific Owner’s Manual as well as recommendations from the ink manufacturer for instructions pertaining to the proper preparation prior to printing. • Each flatbed printer utilizes different color profiles that not only control the color and vibrancy of the ink, but also controls the density of the ink being applied to the substrate. Please select the printer profile that your printer recommends for ACP. • Take extra precaution when inspecting and selecting panels for print applications. Panels which are not flat or have damaged corners could cause head strikes during printing. • Panels should be shipped and stored flat to avoid bowing. The front and back of the panels should be kept dry. • If two-sided printing is required, wait up to 24 hours for the ink on the front side to cure before printing on the back side. • If additional adhesion is required, the use of adhesion promoter can be applied to the substrate prior to printing. Please apply the adhesion promoter to a small area followed by a test print prior to applying to the entire sheet. Applying Vinyl • beBond’s smooth flat surface is perfect for all vinyl applications. • Ensure the surface has been thoroughly cleaned prior to vinyl application. • Applying vinyl with soapy water or application fluid will help release air which may be trapped between the vinyl film and panel. Using application fluid will allow you to easily reposition the graphic if/when needed. Applying Paint • To prep substrate, lightly scuff the surface. Do not sand through the painted finished surface. • Spray 99% Isopropyl alcohol on a color free and lint free cloth and wipe the panel in a single direct motion. • Recommended paints are urethane and enamel-based paints. • Matthews Paint, Akzo-Nobel & One Shot Lettering Enamel paints are commonly used within the sign industry. • The factory surface of painted beBond is a polyester paint system.
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CUTTING
General Cutting Recommendations • When possible, it is best to keep the protective masking in place while cutting to protect the finished surface from scratches. We recommend performing trial cuts to ensure accuracy and evaluate the tool setting and cutting speeds. • After performing your cuts, it is best to deburr the edges. • Take care to keep working surfaces clear of metal chips and shavings, which may penetrate and scratch the panel surface. • Wear lightweight cotton gloves to help avoid cutting your hands. Follow equipment guidelines provided by equipment manufacturers. Straight Cuts • The most common method for making a straight cut is to use a panel saw, or CNC router. • Straight cuts may also be made with a radial arm saw, table saw or hand-held circular saw. Cutting Shapes • Cutting shapes is commonly done with a CNC router, jigsaw, or band saw. Table Saws/Circular Saws • Use industrial type equipment with a metal carbide blade. The higher the number of teeth, the smoother the cut. • Blades should have circular or angled teeth, alternate beveled, triple ground with the tooth gap wall rounded. • We recommend cutting speeds of 5,500 RBM and feeds of 16” per second when possible. • To ensure a straight cut, claim a straight edge to the panel. • When clamping the panel, allow for extra space for the blade thickness. Panel Saws • Panel saws are an effective cutting solution and save on space. The panel saw blade should be the same type as used for table saws. Reciprocating Saws • If center cuts are required, place a foam pad under the substrate with the blade cutting into the foam. • The panel should be secured with double facing tape. When clamping between jaws, protect the panel against damage. • Blades should be high speed steel with hook or circular teeth with alternate angles. Band Saws • Band saws are recommended when cutting irregular shapes or curves. Blades should be tempered steel with skip teeth designed for non-ferrous and ferrous materials spaced at a minimum of 10 teeth per inch.
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ROUTING
Straight Cut Routing Instructions • Reference the equipment manufacturing guidelines and recommendations. • Bits should be carbide tipped single flute (1/8” thick) or double flute (1/4” or ½” thick) and kept sharp. Recommended router speed: • 3mm beBond Econo, Premium & Printable – 120”/minute • 6mm beBond Econo & Premium – 120”/minute V-Groove Instructions • All fabrication and bending of beBond should be performed in a temperature-controlled environment. • Bits should be carbide tipped and kept sharp. • Set up a work space large enough to hold the largest panels flat in both directions, finished side face down. • Set up router with the recommended router bit (90 degree v-groove bit with a 3/32” radius ground onto tip). Use a bit with a rounded blade rather than an angled or cone-shaped blade. • It is recommended that you use an oversized and solid edge guide on the router made out of ½” laminate to ensure a straight v-groove. • Carefully route the first edge of the panel, creating a v-groove. • When creating the v-groove, use a radius bottom v-groove bit, control the depth of the cut so that only a thin layer of polyethylene core material remains, do not route through to the aluminum. Repeat for each edge. • Apply caulk to the v-groove to seal the joint prior to bending. Bend edge creating a 90º angle on all four sides. • The outer side of the sheet can be bent manually, which will result in an exact and clean fold with follows the routed groove. The fold should be done in one action, exceeding the desired angle by 15-20º. The fold should not be repeated as it will weaken the material and may cause a break. By bending slightly past the desired angle, it can be eased back to the correct position without repeated bending.
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MOUNTING
Wall Mounting • Pre-drill all holes slightly oversized to allow for expansion and contraction. Galvanized, stainless steel or aluminum bolts, nuts and washers should be used to minimize contact and minimize corrosion. • Include washers or spacers between the panel and mounted surface so water does not get trapped behind the panel. Use lock nuts with washers to prevent the nuts from loosening over time. • Avoid over - tightening screws or bolts, over-tightening may damage the panel. • Pre-drill mounting holes at ground level first, then anchor and drill a single corner-mounting hole into the wall. Insert caulk into the corner-mounting hole. • Hang the sign by one corner and level it. • Level the sign again and place second anchor. The sign is now supported by the top corner screws. Drill the bottom holes, caulk, and insert anchors. Simple Frames with Extrusions • Measure and cut aluminum extrusions to proper size. • If necessary, paint extrusion desired color, follow paint manufacturer recommendations. • Install 3 sides of extrusion on wall and screw back leg of channel to wall with low profile pan-head screws. • Insert sealant inside all 3 extrusions to completely cover panel edges once inserted for proper seal. • Slide panel into installed channels. • Fill last extrusion with sealant and insert extrusion into panel on wall to finish framed look. Post and Panel • Assemble post and panel system following manufacturer guidelines. • Post and panel supports are normally 3' into the ground, 3' above the ground, and 4' for the sign. Do not extend sign beyond post and panel supports in excess of 9" for plastic core products and 12" for wood core products. • Fasten 2x4 stringers to two 4x4 pretreated posts, putting them into the ground and attach the sign to the stringers. • Paint two 2x4s and two 4x4 pieces with exterior paint. • Screw the 2x4s to the 4x4s. • Mount your sign while the framework is flat on the ground. • Dig post holes.
To order from Glantz , call or visit us online today! 1.866.645.2689 • NGLANTZ.COM
82023
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